Liberty Valley Doors recently received a Benchmarking Sustainability Award for "High End of Life" achievements from Green Building Pages. We spoke with Sustainability Manager and Marketing Director, Stephen Pastryk about the lessons they've learned in eco-marketing. (Stephen is on the left of his Dad, Mike Pastryk, the Founder of Liberty Valley Door.) For a profile their Transparent Sustainable Performance of their products go here.
GETTING STARTED
It's a classic story of going from chicken feed to feathering one's nest. Back in 1980, Mike Pastryk decided that he wanted to run his own wood working business, but all he could afford to lease was half of an old chicken barn in Petaluma. It was there he decided that his business would remain custom and not try to compete with stock door companies.
Since that decision, Liberty Valley Doors have been creating first impressions and interior experiences at wineries, churches, schools, restaurants, commercial buildings and of course, homes.
The company is long past its chicken-barn-based days, and hums along at its current location with 15-18 steady employees.
EARLY RECYLING FOR SAFETY, PROFIT and SOCIAL EQUITY
As a door manufacturer they had plenty of leftover scrap wood which became a fire hazard. Rather than pay for it to be hauled away, Mike put containers of scrap out on the curb and let other budding craftsman help themselves.
"They often came back and show us what they made. Today we set aside pallets of scrap wood for Rancho Cotati high schools' wood shop class... with all the budget cuts they still get wood every month or so. We also have a guy who stops by and picks up the sawdust to use on local farms..”
That early recycling started them thinking about what additional things they could do and soon they were analyzing everything that went into the trash.
"We were able to reduce our weekly waste by 85%; going from a 15 yard dumpster to one, 64 gallon trash can for the entire business.... we even show people what we accomplished on our website."
A Win, Win, Win, Win Outcome
• Pay less in trash pickup
• Provide high school woodshop students with raw materials
• Provide organic material for farm animal bedding
• Have a story that inspires customers and other businesses to do the same.
MIDCOURSE CORRECTIONS
You have to admire any company that is self-funded. The money to lease the chicken barn came from the selling of Mike Pastryk's two motorcycles in 1980. Boot strappers such as Mike are natural risk takers. When the chance to use the sun to run their business came up, he went for it and living in a sun abundant area made it and easy decision.
"We now create 100% of our energy from the sun over the course of a year as the summer sun produces more energy than we need making up for what is lacking in the winter...”
What they didn't anticipate was the start up time and cost.
"...We wish we did more research on our solar contractor. The entire job took 1.5 years when it was suppose to be 4 months. That took our time away from building doors and put it into overhead management.
Like the recycling effort, however, going to solar energy gives them an additional green story to tell which has been incorporated into the website along with the energy recording visuals into their website.
ECO-INSTRUMENTAL PARTNERS
Who has helped them grow and promote sustainability?
"We've had contractors start working with us because we use FSC Certified and reclaimed wood... Hammond Fine Homes is one of them. Mahoney Architects is another. Two other alliances that have helped us get the word out have been The Green Home Center and Green By Design.
PACKAGING SOLUTIONS
Packaging is one of those legacy issues that needs an overhaul. Liberty Valley Door has come up with a unique solution.
"First we request that suppliers use less packaging and request that the lumber isn't wrapped in plastic. Local orders are shipped via our truck, but when we have to ship a large order out of state, ee use PODS instead of typical shipping services. The POD offers protection as well as shipping. It can be delivered right to the site and it will keep the rain out until it's unloaded and readied for pickup again. This way we can ship our PODS with others going across the country. That's how we shipped the doors to Noah’s Corp, a recreation center in Utah."
WHAT'S YOUR MARKET EDGE?
From a product point of view it's their reclaimed wood doors. While only 10-20% of their business today, their beauty and unique craftsmanship brings customers in the door, per se.
"Using reclaimed wood greatly increases profits. When we first started the product line in 2005 we used wood from demolition sites. The final doors were beautiful without one tree being cut. To date we've sold over 800 of them. Using FSC wood is a big draw as well. About 70% of our other custom doors are of FSC requested wood, but even if the wood is not requested FSC certified, we still build it that way. "
What about their communications, are they doing anything different to keep going during these down times?
"Mainly guerrilla marketing tactics, the story sells itself. The Discovery Channel – Planet Green came out for Renovation Nation and did a feature story on us. It was a 5-10 minute segment. We also write articles for blogs, use Google Ad Words and track where customers are coming from. If 15 new people contact us, whether they buy or not we've found that 12 out of the 15 came from Google. We also attend Co-Op America's green business network and sustainability conference.... Once a month we talk to others at the green home center in San Francisco and share ideas and exhibit at West Coast Green and Live Green Live Well. "
It's through conferences and tradeshow events that they have had the most luck. People they meet during the networking portion are telling others of their craftsmanship via word-of-mouth.
WHAT'S HOT NOW
"Doors out of FSC Mahogany or Douglas Fir, they are about 70% of our volume and about 80% of that work is residential.”
WHAT IS THE ONE THING YOU WANT OTHERS TO KNOW?
"Our commitment to the environment... we run on Solar power. We did that only after analyzing all parts of the business, looking at the components and garbage... like analyzing the glue for formaldehyde content... I tell people to look at everything and see what you can do to change. We’re also very proud to be recognized as Cotati’s Business of the Year for 2008.”
Stephen Pastryk and be reached at Stephenp@LibertyValleyDoors.com